該 semi-automatic peanut candy block production line is designed to process peanuts, walnuts, and other nuts into peanut candy blocks, nut candy blocks, and similar confectionery products. It is an efficient food processing solution suitable for batch production.
By controlling temperature, processing time, and mechanical operations, the line achieves semi-automatic production from roasting, peeling, and mixing to forming, cutting, and packaging. The complete line consists of a roasting machine, peanut peeling machine, jacketed kettle, mixer, block pressing machine, 7-type forming and cutting machine, and packaging machine. Different models can be configured based on capacity requirements, with outputs ranging from 50 to 200 kg per hour. Operation is simple and well-suited to small and medium-sized food processing businesses.
結構緊湊、操作簡單、穩定輸出、糖分佈均勻、塊形整齊、衛生且易於維護的設計，該生產線有助於降低勞動成本並提高整體生產效率，適合中小企業與新創工廠。
花生糖塊的原材料有哪些？
Peanut candy blocks are commonly known as 花生脆 in Europe and the United States, 花生糖條 in India and South Asia, and also referred to as 花生糖 or Peanut Bars in other regions. The main raw materials include high-quality peanuts, white granulated sugar, maltose, or glucose syrup. Small amounts of edible oil or flavoring may be added to adjust taste and texture.
烤花生與去皮後，花生與煮熟的糖漿充分混合，然後壓制並切成標準糖果塊。原料選擇直接影響成品的口感、顏色與風味，因此新鮮花生與糖漿煮熟度均勻至關重要，以確保產品品質穩定。
完成的花生糖果塊
完成的花生糖塊呈金黃至淺棕色，塊形均勻、糖分分佈均勻。口感酥脆，甜度適中不過於濃烈。產品具備良好的形狀保持與包裝相容性，適合零售小包、禮盒與散裝銷售。
半自動花生糖塊生產線 – 工序流程
將生花生加熱以蒸發多餘水分，增強香氣與風味。均勻加熱確保每顆花生均勻烘烤，為去皮與混合打好基礎，同時避免出現生味或焦味。
去除烤花生的外皮，得到乾淨光滑的花生。這降低了糖果塊因殘留果皮而產生的粗糙感，並改善花生與糖漿的結合，確保口感一致。
使用夾套加熱煮糖漿，與花生混合。加熱均勻並可調溫，糖漿達到理想濃度，充分裹覆花生，形成適合壓制與切割的糖果混合物。
攪拌機
將煮熟的糖漿與烤熟、去皮的花生徹底攪拌。持續且均勻的攪拌確保每顆花生均勻裹覆，防止糖漿結塊，確保最終產品的糖分分佈穩定與風味與口感。
塊壓機
把混合花生糖漿塊壓成初步塊，提供標準形狀與密度以便切割。可調整的壓力與速度可產生堅固的塊狀，提升切割效率並得到酥脆且結構均勻的糖果塊。
7-Type Forming and Cutting Machine
將壓實的塊切成標準尺寸。機器的射出功能在切割時分離塊狀，同時保持整齊的形狀，防止破碎或黏連，確保尺寸統一與外觀美觀，便於包裝與銷售。
包裝機
自動包裝完成的花生糖果塊，維持衛生與運輸安全。機器可處理單個或多個塊，減少人工作業，防止二次污染，提升生產效率與包裝一致性，糖果塊準備入庫、運輸與銷售。
花生糖塊生產線的工作原理
半自動生產線先在烘焙機中烘焙花生以去除水分並增強風味。去皮後，花生與煮熟的糖漿在攪拌機中徹底混合。塊壓機把混合物壓成半成品塊，切割機再將其切成標準尺寸。最後，包裝機封裝完成的糖果塊。
整條生產線以連續的半自動工序運行，人工工作僅限於投料、收集成品與基本設備操作。
半自動花生糖塊生產線的優點
緊湊結構： The line consists of a roasting machine, peeling machine, jacketed kettle, mixer, block press, cutting machine, and packaging machine. It occupies minimal space, offers flexible layout, and is easy to install and operate in small and medium-sized factories or startup workshops.
操作簡便： The block press and cutting machine are designed as small standalone units, requiring no complex chain systems or large conveyors. The roasting machine, mixer, and jacketed kettle are intuitive to operate, allowing workers to handle roasting, mixing, pressing, and cutting after short-term training.
Stable Output: The block press can produce 150–300 kg/h, and the cutting machine 50–100 kg/h, ensuring consistent daily output. The candy blocks are firm, uniform, and meet the production needs of small to medium-scale operations.
Uniform Block Shape: The 7-type forming and cutting machine with ejector function ensures consistent block size and smooth edges. Sugar syrup mixed evenly in the jacketed kettle guarantees uniform coating, producing a crisp and consistent texture.
Easy Maintenance: All equipment in contact with raw materials is made of SUS 304 stainless steel and designed as standalone units for easy disassembly and cleaning. The block press, cutting machine, and mixer support local maintenance and quick cleaning, improving overall hygiene.
Flexible Customization: Pressure, speed, and cutting specifications of the block press and cutting machine are adjustable. Batch size and heating temperature of the jacketed kettle and mixer can be modified. The line can be customized according to output and candy size, ideal for small businesses and startup factories requiring flexible production.
半自動與全自動花生軟糖塊生產線的區別
在半自動花生軟糖塊生產線中，塊壓機與切割機為小型獨立單元，無需大型鏈條式設計。其他設備——烘焙機、去皮機、夾套鍋、攪拌機與包裝機——與全自動線相同配置。因此，半自動線投資較低，操作更具彈性。
花生糖塊生產線 – 機器配置清單
| 機器 / 圖像 | 技術參數 | 註釋 / 功能 |
|---|---|---|
| 花生烘烤機 | 型號：TZM-1Motor 功率：1.1 kW 加熱功率：23 kW 容量：80–120 公斤/小時 尺寸：3000×1200×1700 mm | 電加熱；不銹鋼；烘焙花生以去除水分並增強風味 |
| 花生去殼機 | 馬達：0.55 kW 風扇：0.75 kW 容量：200–300 公斤/小時 電壓：380V/220V，50 Hz 純度：98% 尺寸：1100×400×1100 mm | 去除花生皮；確保糖果塊的光滑口感 |
| 夾套糖漿鍋 | 型號：TZ-200L 尺寸：950×950×800 mm 重量：120 公斤 功率：18 kW | 電加熱；攪拌與傾斜；不銹鋼 304；煮糖漿並混合花生 |
| 攪拌機 | 功率：1.1 kW 電壓：380 V/50 Hz 尺寸：700×500×1400 mm 批量能力：15 kg | 不銹鋼；雙層保溫；均勻混合花生與糖漿 |
| 升降輸送機 | 功率：0.37 kW 電壓：380 V/50 Hz 尺寸：2500×820×1080 mm | 不銹鋼框架；PVC 輪帶；將材料傳送至切割機 |
| 塊壓機 | 功率：1.5千瓦 電壓：380 V 尺寸：1600×800×1300 mm | 把花生–糖混合物壓成初步塊，提供切割所需的標準形狀與密度 |
| 7-Type Forming and Cutting Machine | 功率：2×1.5 kW 電壓：380/220 V 尺寸：1810×1680×1120 mm | 把壓制的塊切成標準糖果塊；裝備射出裝置以確保塊塊整齊、均勻 |
| 冷卻輸送帶 | 功率：0.37 kW 電壓：380 V/220 V 尺寸：5000×1000×800 mm | 不鏽鋼；PVC 輪帶；在包裝前冷卻糖果塊 |
| 包裝機 | 型號：HY-250 功率：1.92 kW 電壓：220 V/50 Hz 膜寬：最大 250 mm 尺寸：3770×670×1450 mm | 自動包裝糖果塊；包含編碼功能；確保衛生與運輸安全 |
