Den semi-automatic peanut candy block production line is designed to process peanuts, walnuts, and other nuts into peanut candy blocks, nut candy blocks, and similar confectionery products. It is an efficient food processing solution suitable for batch production.
By controlling temperature, processing time, and mechanical operations, the line achieves semi-automatic production from roasting, peeling, and mixing to forming, cutting, and packaging. The complete line consists of a roasting machine, peanut peeling machine, jacketed kettle, mixer, block pressing machine, 7-type forming and cutting machine, and packaging machine. Different models can be configured based on capacity requirements, with outputs ranging from 50 to 200 kg per hour. Operation is simple and well-suited to small and medium-sized food processing businesses.
Kwa muundo wa kompakt, operesheni rahisi, pato thabiti, usambazaji wa sukari wa mara kwa mara, maumbo safi ya vipande, na muundo wa usafi na rahisi kutunza, mstari huu wa uzalishaji husaidia kupunguza gharama za wafanyakazi huku ukiboresha ufanisi wa jumla wa uzalishaji, na kuwa bora kwa SMEs na viwanda vya kuanzisha.
Ni vifaa gani vya malighafi vya vipande vya pipi za karanga?
Peanut candy blocks are commonly known as Karanga ya Keki in Europe and the United States, Jordnöts Chikki in India and South Asia, and also referred to as Godis av jordnötter eller Peanut Bars in other regions. The main raw materials include high-quality peanuts, white granulated sugar, maltose, or glucose syrup. Small amounts of edible oil or flavoring may be added to adjust taste and texture.
Baada ya kuchoma na kuondoa ngozi, karanga huchanganywa kikamilifu na syrup ya sukari iliyopikwa, kisha shinikizwa na kukatwa vipande vya pipi vya kawaida. Uchaguzi wa malighafi moja kwa moja huathiri muundo, rangi, na ladha ya bidhaa ya mwisho. Kwa sababu hii, karanga safi na syrup iliyopikwa sawasawa ni muhimu ili kuhakikisha ubora wa bidhaa unaoendelea.
Vipande vya pipi za karanga zilizomalizika
Vipande vya pipi za karanga zilizomalizika ni za rangi ya dhahabu hadi kahawia nyepesi, zenye umbo la block la kawaida na sukari iliyosambazwa sawasawa. Zina muundo mkali na tamu iliyosawazishwa isiyozidi, na zina uwezo mzuri wa kubaki na umbo na kufaa kwa ufungaji, na kuifanya iwe bora kwa vifurushi vya rejareja, vifungashio vya zawadi, na mauzo kwa wingi.
Mstari wa uzalishaji wa nusu-kiotomatiki wa vipande vya pipi za karanga – Mchakato wa mtiririko
Huunguza karanga mbichi ili kuondoa unyevu wa ziada, kuboresha harufu na ladha. Joto sawa huhakikisha kila karanga inachomwa kwa usawa, kutoa msingi bora wa kuondoa ngozi na kuchanganya huku ikizuia ladha mbichi au iliyochomwa.
Huondoa ngozi za karanga zilizochomwa, kuzalisha karanga safi na laini. Hii hupunguza ugumu wa vipande vya pipi vinavyosababishwa na ngozi zilizobaki na kuboresha uunganishaji kati ya karanga na syrup ya sukari, kuhakikisha muundo wa mara kwa mara.
Huoka syrup ya sukari kwa kutumia joto la kinga na kuichanganya na karanga. Kwa joto sawa na kiwango cha joto kinachoweza kubadilishwa, syrup inafikia mkusanyiko bora, ikifunika karanga kikamilifu na kuunda mchanganyiko wa pipi wa kawaida tayari kwa kubandika na kukata.
Kichanganyaji
Inachanganya kikamilifu syrup ya sukari iliyopikwa na karanga zilizochomwa na ngozi. Mchanganyiko wa mara kwa mara na usawa huhakikisha kila karanga inachapwa kwa usawa, kuzuia makapi ya syrup na kuhakikisha usambazaji wa sukari wa mara kwa mara kwa ladha na muundo thabiti wa bidhaa ya mwisho.
Mashine ya Kubandika Vipande
Inashinikiza mchanganyiko wa karanga na sukari kuwa vipande vya awali, ikitoa umbo na unene wa kawaida kwa kukata. Shinikizo na kasi vinavyoweza kubadilishwa huunda vipande imara vinavyoshikamana, kuboresha ufanisi wa kukata na kuleta vipande vya pipi vya crispy na vya muundo sawa.
Mashine ya Umbo la Aina 7 na Kukata
Kakata vipande vilivyobandikwa kuwa vipande vya pipi vya kawaida. Mashine ina kazi ya kutoa vipande kwa usafi na usawa, kuzuia kuvunjika au kushikamana, na kuhakikisha ukubwa wa mara kwa mara na muonekano mzuri wa ufungaji na mauzo.
Förpackningsmaskin
Inahifadhi kwa moja vipande vya pipi za karanga zilizomalizika, ikihifadhi usafi na usalama wa usafiri. Mashine inaweza kushughulikia vipande vya moja au vingi, kupunguza kazi za mikono, kuzuia uchafu wa pili, na kuboresha ufanisi wa uzalishaji na usahihi wa ufungaji, na kuviandaa vipande vya pipi kwa ajili ya kuhifadhi, usafiri, na mauzo.
Kanuni ya kazi ya mstari wa uzalishaji wa vipande vya pipi za karanga
Mstari wa uzalishaji wa nusu-kiotomatiki hufanya kazi kwa kwanza kuchoma karanga kwenye mashine ya kuchoma ili kuondoa unyevu na kuboresha ladha. Baada ya kuondoa ngozi, karanga huchanganywa kikamilifu na syrup ya sukari iliyopikwa kwenye kichanganyaji. Mashine ya kubandika vipande inashinikiza mchanganyiko kuwa vipande vya nusu-maalum, ambavyo baadaye hukatwa kwa ukubwa wa kawaida na mashine ya kukata. Hatimaye, mashine ya kufunga inahakikisha pipi zilizomalizika zimefungwa salama.
Mstari wote unafanya kazi kwa mchakato wa kuendelea, wa nusu-kiotomatiki, na kazi ya mkono inahusisha zaidi kuingiza malighafi, kukusanya matokeo, na uendeshaji wa vifaa vya msingi.
Manufaa ya Mstari wa Uzalishaji wa Vipande vya Pipii vya Karanga vya Nusu-kiotomatiki
Muundo Kompaku: The line consists of a roasting machine, peeling machine, jacketed kettle, mixer, block press, cutting machine, and packaging machine. It occupies minimal space, offers flexible layout, and is easy to install and operate in small and medium-sized factories or startup workshops.
Uendeshaji Rahisi: The block press and cutting machine are designed as small standalone units, requiring no complex chain systems or large conveyors. The roasting machine, mixer, and jacketed kettle are intuitive to operate, allowing workers to handle roasting, mixing, pressing, and cutting after short-term training.
Stable Output: The block press can produce 150–300 kg/h, and the cutting machine 50–100 kg/h, ensuring consistent daily output. The candy blocks are firm, uniform, and meet the production needs of small to medium-scale operations.
Uniform Block Shape: The 7-type forming and cutting machine with ejector function ensures consistent block size and smooth edges. Sugar syrup mixed evenly in the jacketed kettle guarantees uniform coating, producing a crisp and consistent texture.
Easy Maintenance: All equipment in contact with raw materials is made of SUS 304 stainless steel and designed as standalone units for easy disassembly and cleaning. The block press, cutting machine, and mixer support local maintenance and quick cleaning, improving overall hygiene.
Flexible Customization: Pressure, speed, and cutting specifications of the block press and cutting machine are adjustable. Batch size and heating temperature of the jacketed kettle and mixer can be modified. The line can be customized according to output and candy size, ideal for small businesses and startup factories requiring flexible production.
Mstari wa uzalishaji wa vipande vya brittle vya karanga wa nusu-kiotomatiki dhidi ya wa kiotomatiki kamili
Katika mstari wa nusu-kiotomatiki wa vipande vya brittle vya karanga, mashine ya kubandika na kukata ni vitengo vidogo vinavyojitegemea, havitumii muundo mkubwa wa mnyororo. Vifaa vingine—kuchoma, kuondoa ngozi, sufuria yenye kinga, kichanganyaji, na mashine ya kufunga—vina mpangilio sawa na mstari wa kiotomatiki kamili. Kwa hivyo, mstari wa nusu-kiotomatiki unahitaji uwekezaji mdogo na hutoa uendeshaji wa kubadilika zaidi.
Orodha ya Vifaa vya Mashine ya Uzalishaji wa Vipande vya Pipi za Karanga
| Mashine / Picha | Vigezo vya Kiufundi | Maelezo / Kazi |
|---|---|---|
| Maskin för rostning av jordnötter | Mfano: TZM-1Motor Power: 1.1 kW Nguvu ya Joto: 23 kW Capacity: 80–120 kg/h Urefu: 3000×1200×1700 mm | Umeme wa joto; chuma cha pua; huoka karanga za karanga ili kuondoa unyevu na kuboresha ladha |
| Maskin för att skala jordnötter | Motor: 0.55 kW Fan: 0.75 kW Capacity: 200–300 kg/h Voltage: 380V/220V, 50 Hz Usafi: 98% Urefu: 1100×400×1100 mm | Huondoa ngozi za karanga; huhakikisha muundo laini wa vipande vya pipi |
| Sufuria ya Sukari yenye Kinga | Model: TZ-200L Urefu: 950×950×800 mm Weight: 120 kg Power: 18 kW | Umeme wa joto; na kuchanganya na kugeuza; chuma cha pua 304; huoka syrup ya sukari na kuchanganya karanga |
| Kichanganyaji | Power: 1.1 kW Voltage: 380 V/50 Hz Urefu: 700×500×1400 mm Uwezo wa kundi: 15 kg | Chuma cha pua; insulation ya tabaka mbili; huchanganya kwa usawa karanga na syrup |
| Msimamizi wa kuinua | Power: 0.37 kW Voltage: 380 V/50 Hz Urefu: 2500×820×1080 mm | Fremu ya chuma cha pua; mshipa wa PVC; huhamisha malighafi kwa mashine ya kukata |
| Mashine ya Kubandika Vipande | Teho: 1.5 kW Voltage: 380 V Urefu: 1600×800×1300 mm | Inashinikiza mchanganyiko wa karanga na sukari kuwa vipande vya awali, ikitoa umbo na unene wa kawaida kwa kukata. |
| Mashine ya Umbo la Aina 7 na Kukata | Nguvu: 2×1.5 kW Voltage: 380/220 V Urefu: 1810×1680×1120 mm | Kakata vipande vilivyobandikwa kuwa vipande vya pipi vya kawaida; ina vifaa vya kutoa vipande kwa usafi na usawa |
| Cooling Conveyor | Power: 0.37 kW Voltage: 380 V/220 V Urefu: 5000×1000×800 mm | Chuma cha pua; mshipa wa PVC; hujausha pipi za karanga kabla ya kufunga |
| Förpackningsmaskin | Model: HY-250 Power: 1.92 kW Voltage: 220 V/50 Hz Upana wa filamu: Max 250 mm Urefu: 3770×670×1450 mm | Inahifadhi kwa moja vipande vya pipi; ni pamoja na kazi ya kuweka msimbo; inahakikisha usafi na usalama wa usafiri |
