In September 2026, a complete cocoa powder production line was shipped to Uganda. The line includes a roaster, peeling machine, colloid mill, hydraulic press, crusher, grinding mill, and a free filling machine. This cocoa processing equipment solved the client’s core problem: converting raw cocoa beans into export-grade cocoa powder with consistent fineness and oil control.
The system processes 50 kg of raw beans per hour through roasting, winnowing, pressing, and milling stages. Final output reaches 20 kg of cocoa butter plus 25–30 kg of cocoa powder per hour. The powder particle size adjusts from 20 to 120 mesh. All food-contact parts use 304 stainless steel.
This case study details how the Ugandan client moved from selling raw beans to producing finished cocoa powder for regional and export markets.
Who Was the Uganda Cocoa Processing Client?
The client is a cocoa processing company based in the Central Region of Uganda, near Kampala. Uganda is one of Africa’s top ten cocoa producers. Most farmers in the region sell raw beans to exporters at low prices.
The client wanted to capture more value locally. They had access to raw cocoa beans from smallholder farmers. They lacked the equipment to process those beans into powder. Their goal was to supply bakeries, beverage companies, and cosmetic makers in East Africa.
They also planned to export premium cocoa powder to Europe once quality standards were met.
What Problems Did the Ugandan Cocoa Processor Need to Solve?
The client faced four main challenges.
- Low value from raw bean sales. Raw cocoa beans earn 30–40% less than processed powder. The client wanted to increase margins by processing locally.
- No local processing capacity. Uganda has few cocoa processing plants. The client could not find reliable local equipment suppliers.
- Inconsistent powder quality. Manual grinding produced uneven particle size. Some batches were too coarse for baking. Others were too oily.
- Short shelf life. Without proper pressing, cocoa powder retained too much fat. The product spoiled quickly in Uganda’s humid climate.
- The client needed a complete cocoa powder production line that was affordable, durable, and easy to maintain with local technicians.
What Cocoa Powder Production Solution Did Taizy Provide?
Taizy engineers designed a seven-machine line matched to the client’s 50 kg/h raw bean input.
| Machine | مدل | عملکرد |
|---|---|---|
| برشته‌کننده | Custom | Roasts raw beans at 50 kg/h, electric heating |
| دستگاه پوست کن | Winnowing type | Removes shells after roasting |
| آسیاب کلوئیدی | SL-80 | Initial grinding of cocoa nibs into paste |
| Hydraulic press | SL-180 | Extracts cocoa butter at 20 kg/h |
| Crusher | SL-230 | Breaks pressed cake into small particles |
| Grinding mill | SL-15 | Mills particles to 20–120 mesh powder |
| دستگاه پرکن | Free bonus | Packages powder at 10–1500 g per bag |
The line also included conveyors, a cyclone separator, and electrical control panels. The free filling machine was part of a promotion for orders paid before July 3, 2026.
What Are the Technical Specifications of the Cocoa Processing Equipment?
Roaster, Peeling Machine, and Colloid Mill
| پارامتر | برشته‌کننده | دستگاه پوست کن | آسیاب کلوئیدی |
|---|---|---|---|
| ابعاد | 2300 × 1000 × 1350 mm | 100 × 100 × 130 cm | 600 × 410 × 930 mm |
| وزن | 560 kg | 120 کیلوگرم | 150 کیلوگرم |
| قدرت | 15.15 kW (electric) | 0.4 kW + 0.37 kW fan | 4 کیلووات |
| ظرفیت | 50 kg/h | Matches roaster output | 8 L material tube |
| مواد | 304 SS | Contact: 304 SS; Housing: 201 SS | Contact: 304 SS; Other: 201 SS |
Hydraulic Press, Crusher, and Grinding Mill
| پارامتر | Hydraulic Press | Crusher | Grinding Mill |
|---|---|---|---|
| مدل | SL-180 | SL-230 | SL-15 |
| قدرت | ۱.۵ کیلووات | 4 کیلووات | 2.2 کیلووات |
| وزن | 550 kg | 240 kg | 150 کیلوگرم |
| ظرفیت | 20 kg/h (butter) | — | — |
| فشار | 55–60 MPa (106 t force) | — | — |
| Particle Size | — | Feed: less than 10 mm | Output: 20–120 mesh |
| مواد | Contact: 304 SS | 304 SS | 304 SS |
دستگاه پرکن
| پارامتر | مشخصات فنی |
|---|---|
| Weighing Range | 10–1500 g |
| ابعاد | 35 × 53 × 130 cm |
| ۱۲۰۰ × ۱۱۰۰ × 3300 | 30 × 30 × 30 cm |
| موتور | 400 W |
| وزن | 40 kg |
| مواد | 304 SS; Other: 201 SS |
How Did the Cocoa Powder Production Line Perform?
The line was installed and commissioned in September 2026. Initial results after two weeks of operation:
| Metric | Before Taizy Line | After Installation |
|---|---|---|
| Raw bean processing | Sold unprocessed | 50 kg/h full processing |
| Cocoa butter extraction | هیچکدام | 20 kg/h at 12% residual fat |
| Powder fineness | Manual, inconsistent | 80 mesh standard, adjustable |
| Packaging | Bulk sacks only | 10–1500 g retail packs |
| Labor requirement | 8 workers for manual grinding | 3 operators for full line |
| Shelf life | 2–3 months | 12+ months with proper pressing |
The client now supplies cocoa powder to three bakery chains in Kampala. They also started trial exports to a buyer in the Netherlands.
What After-Sales Support Did Taizy Provide for the Uganda Cocoa Line?
Taizy’s support covered every stage from delivery to production.
- Pre-shipment preparation. Engineers tested each machine before packing. Export-standard wooden crates protected equipment during sea freight to Mombasa and overland transport to Kampala.
- Installation guidance. Taizy sent a technician to Uganda for 10 days. The technician supervised installation, electrical connection, and first-batch testing.
- Operator training. Three client operators received hands-on training. They learned roasting profiles, press pressure settings, and mill mesh changes.
- Documentation. The client received operation manuals, maintenance schedules, spare parts lists, and electrical diagrams.
- Spare parts supply. Taizy included a starter kit of wear parts: grinding blades, press seals, and heating elements.
- Ongoing support. Remote video assistance is available for troubleshooting. Taizy also stocks spare parts in its warehouse for express shipment.
- The 12-month warranty covers manufacturing defects on all main components.
Why Did the Ugandan Cocoa Processor Choose Taizy?
The client evaluated suppliers from China, India, and Turkey. They selected Taizy for five reasons.
- Complete line from one supplier. Taizy provided every machine from roaster to filler. This avoided compatibility issues between different brands.
- Proven cocoa experience. Taizy has installed cocoa lines in Ghana, Nigeria, and Côte d’Ivoire. References confirmed reliable performance.
- Right-sized capacity. The 50 kg/h line matched the client’s raw bean supply. Larger lines would have exceeded their budget and supply volume.
- Free filling machine. The promotion added value and covered retail packaging needs without extra cost.
- Local support commitment. The 10-day on-site technician visit gave the client confidence for startup and training.
The client plans to order a second line in 2027 to double capacity and add chocolate molding equipment.
